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This 15-lb electric bicycle set a world record and pushes the limits of e-bike construction

This 15-lb electric bicycle set a world record and pushes the limits of e-bike construction 2020-09-01Leave a comment

electrical bike This 15-lb electrical bicycle set a world document and pushes the boundaries of e-bike building

We’ve seen lightweight e-bikes before, however none have ever approached the 15.15-lb (6.872 kg) Freicycle electrical bike constructed by mechanical engineer Dennis Freiburg.

His featherweight e-bike just lately set a brand new Guinness World Document for the Lightest Electric Bicycle – Prototype.

The Freicycle took Freiburg the higher a part of a yr to design and construct, serving as a part of a challenge for his doctoral diploma.

Constructed on a carbon Merida Scultura highway bike, the Freicycle benefited from the beginning with an ultralightweight body weighing lower than 2.2 lb (1 kg).

Freiburg stored the remainder of the load down with as a lot carbon fiber as doable for vital load-bearing elements such because the wheels, fork, and cranks.

Different elements that couldn’t be sourced mild sufficient had been 3D-printed, equivalent to particular ultralight pedals.


However in fact, the beating coronary heart and soul of any electrical bicycle are the motor and battery.

For the motor, Dennis relied on a decidedly low-tech however light-weight resolution: a friction drive.

Lightweight hub motors and mid-drive motor exist, however they’ll’t evaluate to the minimalism of a properly-designed friction drive.

All these e-bike drives have been round for many years because of their simplicity. A powered curler is pressed towards the bicycle tire, requiring minimal mounting and nil gearing. Freiburg used a brushless RC helicopter motor able to placing out 600 watts of energy, wrapped in an abrasive sleeve to offer grip to the rear tire.

The torque of the motor causes its easy mount to swing down and interact the rear tire. When the motor’s energy is lower, the spring-loaded mechanism pulls it again out of the best way of the tire. Easy. Efficient. Mild.


For the reason that Freicycle was in-built Europe, the motor is proscribed to a street-legal 250 W and a prime pace of 15.5 mph (25 km/h). However when limitless, the Freicycle can apparently attain speeds of as much as 30 mph (48 km/h) with its full 600 W of energy.

A straightforward option to save on weight could be to put in a tiny battery. A watch battery may make the wheel spin a revolution or two with a step-up converter, nevertheless it wouldn’t take you very far.

To chop down on shenanigans like that, Guinness requires a battery of a minimum of 137 Wh for a sound document try.

Freiburg constructed a regulation battery and managed to stuff it inside a light-weight drink bottle held in place by a 3D-printed bottle cage. The bottle cap even serves double responsibility because the on/off change, which you’ll be able to see within the video beneath.

The battery isn’t big, however with sufficient pedaling it can apparently take the rider between 12-22 miles (19-35 km).

I’ve ridden lightweight e-bikes before that passed the one-finger lift test, however I’ve by no means seen a 15 lb e-bike.

And whereas this clearly isn’t one thing that you may purchase at the moment, the DIY nature of the challenge continues to be spectacular. We’ve featured a number of DIY e-bike builds and even undertaken our own. However we’ve by no means seen something fairly like this!

As e-bike building continues to evolve and more carbon fiber e-bikes reach production in the coming months, will probably be fascinating to see if a retail e-bike can ever problem Dennis for the document.

by way of: Newatlas

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